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TPM Total Productive Maintenance course

Total Productive Maintenance (TPM) Training Introduction
In today's competitive production environment, the efficient operation of machinery and equipment is a critical success factor for businesses. Total Productive Maintenance (TPM), which comes into play at this point, is a holistic approach that aims for zero failure and zero loss in production with the participation of not only the maintenance unit but all employees.
TPM Training aims to teach the participants the basic principles, application methods and achievements of this system in depth. In the training; Eight pillars of TPM, such as Autonomous Maintenance, Planned Maintenance, Education and Training, Quality-Oriented Maintenance, Early Equipment Management are discussed in detail. In addition, practical studies are carried out on practical tools such as Total Equipment Effectiveness (OEE) calculations, loss analyses, and continuous improvement techniques.
This training is aimed not only at maintenance teams, but also at production, quality, engineering and management units. Because TPM transforms the business culture, makes each employee the owner of his own equipment and increases his sense of responsibility. In this way, failures are reduced, downtimes are shortened and overall efficiency is increased.
At the end of the training, participants gain the ability to adapt TPM applications to their own business environments; they can take concrete steps to extend the life of equipment, reduce costs and increase competitiveness. TPM Training is an indispensable development opportunity for every business that wants to achieve sustainable production goals.
- Production Operators and Line Workers
TPM is based on ownership and autonomous maintenance. Therefore, it is critical for operators working at the machine to adopt the TPM philosophy in terms of both machine health and occupational safety.
- Maintenance Personnel and Technicians
Technical content such as planned maintenance, predictive maintenance and root cause analysis transform the role of maintenance teams. TPM aims to shift to an approach that not only fixes faults but also takes precautions before a fault occurs.
- Production Managers and Team Leaders
Managers need to understand and support TPM applications in order to monitor processes, calculate OEE (Total Equipment Effectiveness) and establish a culture of continuous improvement.
- Quality and Process Engineers
TPM's quality-oriented maintenance, standardization and error prevention principles play a direct role in quality improvement processes.
- Industrial Engineers and Process Development Specialists
They can achieve great gains by using TPM tools in areas such as reducing waste, reducing cycle times and process efficiency.
- Lean Manufacturing and Continuous Improvement Teams (Kaizen, 5S etc.)
TPM is one of the cornerstones of lean manufacturing practices. These teams use TPM as a supporting methodology.

🎯 What Will You Learn?

  • Introduction
  • Content
  • Definition of TPM
  • 3 Goals of TPM
  • Traditional approach to maintenance
  • History of maintenance
  • Principles of TPM
  • Benefits of TPM
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Course duration: 130 min
People who took the course: 101 people

  • TPM Total Productive Maintenance Course Content
  • Introduction 1 min
  • Content 1 min
  • Definition of TPM 3 min
  • 3 Goals of TPM 2 min
  • Traditional approach to maintenance 1 min
  • History of maintenance 3 min
  • Principles of TPM 1 min
  • Benefits of TPM 2 min
  • TPMs three main components 2 min
  • Building 5S 1 min
  • Eigth pillars of TPM 1 min
  • Autonomous maintenance 2 min
  • Autonomous maintenance format 2 min
  • How is autonomous maintenance performed? 2 min
  • Benefits of autonomous maintenance 1 min
  • What is planned maintenance? 2 min
  • Predictive maintenance 2 min
  • Benefits of planned maintenance 2 min
  • Quality integration 1 min
  • Quality integration roadmap 2 min
  • Improvement focus 1 min
  • Tools to be used for improvement 3 min
  • Improvement focus 1 min
  • Equipment losses 1 min
  • Improvement focus 1 min
  • Early equipment management 2 min
  • Education and Training in TPM 2 min
  • Relationship between security, health and environment 2 min
  • TPM in management 3 min
  • OEE and 6 big losses 1 min
  • OEE (Overall Equipment Efficiency) 3 min
  • The best of the best 1 min
  • Six big losses 4 min
  • Simplified roadmap 1 min
  • Pilot application area 8 min
  • Team spirit 1 min
  • Get the equipment in best working condition 1 min
  • Systematic progress 2 min
  • Non-category downtimes 1 min
  • Main loss Schedule 3 min
  • Addressing fundamental losses 1 min
  • Proactive maintenance techniques 2 min
  • Initial proactive maintenance intervals 2 min
  • Improve maintenance intervals 1 min
  • Metrics for TPM 7 min
  • KPI calculation methods 8 min
  • Scorecard for metrics 2 min
  • Summary 1 min
  • Additionally : Article 6 min
  • Introduction 98 min
  • Content 64 min
  • Definition of TPM 190 min
  • 3 Goals of TPM 165 min
  • Traditional approach to maintenance 102 min
  • History of maintenance 223 min
  • Principles of TPM 74 min
  • Benefits of TPM 128 min
  • TPMs three main components 126 min
  • Building 5S 85 min
  • Eigth pillars of TPM 64 min
  • Autonomous maintenance 155 min
  • Autonomous maintenance format 154 min
  • How is autonomous maintenance performed? 167 min
  • Benefits of autonomous maintenance 90 min
  • What is planned maintenance? 150 min
  • Predictive maintenance 122 min
  • Benefits of planned maintenance 169 min
  • Quality integration 94 min
  • Quality integration roadmap 121 min
  • Improvement focus 65 min
  • Tools to be used for improvement 212 min
  • Improvement focus 74 min
  • Equipment losses 81 min
  • Improvement focus 77 min
  • Early equipment management 176 min
  • Education and Training in TPM 122 min
  • Relationship between security, health and environment 156 min
  • TPM in management 195 min
  • OEE and 6 big losses 78 min
  • OEE (Overall Equipment Efficiency) 187 min
  • The best of the best 76 min
  • Six big losses 280 min
  • Simplified roadmap 96 min
  • Pilot application area 502 min
  • Team spirit 62 min
  • Get the equipment in best working condition 63 min
  • Systematic progress 176 min
  • Non-category downtimes 79 min
  • Main loss Schedule 227 min
  • Addressing fundamental losses 69 min
  • Proactive maintenance techniques 179 min
  • Initial proactive maintenance intervals 125 min
  • Improve maintenance intervals 79 min
  • Metrics for TPM 420 min
  • KPI calculation methods 510 min
  • Scorecard for metrics 123 min
  • Summary 75 min
  • Additionally : Article 360 min

TPM Total Productive Maintenance

₺277